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No Acid: Open ICs With A Tesla Coil

May 28, 2023May 28, 2023

We’ve taken ICs apart before, but if they are in an epoxy package, it requires some lab gear and a lot of safety. Typically, you’ll heat the part and use fuming nitric acid (nasty stuff) in a cavity milled into the part to remove the epoxy over the die. While [100dollarhacker] doesn’t provide much detail, he appears to have used a Tesla coil to do it — no hot acid required.

Initial results were promising but took a long time to work. In addition, the coil gets very hot, and there is a chance of flames. The next attempt used a 3D printed cone with a fan to push the plasma over the chip. The first attempt shorted something out, and so far, each attempt eventually burns out the MOSFET driver.

We are always interested in the practical uses of Tesla coils and what’s inside ICs, so this project naturally appealed to us. We hope to see more success reported on the page soon. Meanwhile, if you have a coil and an old IC lying around, try it. Maybe you’ll figure out how to make it work well and if you do, let us know.

The easiest chips to open are ceramic packages with a gold lid. Just use a hobby knife. There are less noxious chemicals you can use. If you want to use fuming nitric, be sure you know what you are doing and maybe make some yourself.